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Process

The powder metallurgy process is a simple and straight process but it has to be administered in a very methodical and meticulous manner. The process has been very well established and being updated day by day- the thrust being continuous improvement.


The technical and commercial advantages of producing parts through the powder metallurgy process are that it offers a unique opportunity to produce close to exact size components cost effectively. Also it facilitates producing high density parts to low density parts like self lubricating bushes.

 

The process includes:-



A. MIXING:
Special lubricants.

B. COMPACTING:
We have pressing capacity ranging from 5 tons up to 200 tons as on todays and have plans to add equipments in near future. We have adopted the best possible tool design, tool rigs and tooling system for the production at higher densities.

C. SINTERING:
We have facility of high temperature sintering which permits us to do S.S parts sintering.

We have sizing presses ranging from 40T to 80T. By the use of that we can do highly productive and economical sizing practice.

E. HEAT TREATMENT:
We have developed heat treatment facility for our parts to allow us to produce parts for different applications.

F. STEAM TREATMENT:
Steam Treatment is a process of controlled oxidation of ferrous parts where the base metal Iron (Fe) and its oxides like ferrous oxide (FEO) are further oxidized to a more stable ferric oxide state.This process prevents rusting of ferrous parts.

G. OIL IMPREGNATION:
In house facilities are provided for impregnating parts with oil. When required for self lubricating bearings.

H. SECONDARY OPERATIONS:

I. Machine operations like drilling, tapping, groove cutting, grinding are done in house.

II. Finishing operations include dry and wet barreling, debarring operations.


Design Facility

Latest computer aided design facility with 2D and 3D simulations are utilized for the designing of tooling elements.

Tool Room Facility

Our manufacturing process is backed by an in-house tool room which is fully equipped for developing all types of die tools required for our manufacturing.