Sintered engine parts, components, sintered wheel, Manufacturer

The powder metallurgy process is a simple and straight process but it has to be administered in a very methodical and meticulous manner. The process has been very well established and being updated day by day- the thrust being continuous improvement.
The technical and commercial advantages of producing parts through the powder metallurgy process are that it offers a unique opportunity to produce close to exact size components cost effectively. Also it facilitates producing high density parts to low density parts like self lubricating bushes.

The Process Includes

A. MIXING

Special Lubricants.
B. COMPACTING

We have pressing capacity ranging from 20 tons up to 250 tons as on todays and have plans to add equipments in near future. We have adopted the best possible tool design, tool rigs and tooling system for the production at higher densities.

200 T Compaction Press

50 T Compaction Press

20 T Compaction Press
C. SINTERING

We have to continuous belt type sintering furnace with scada systems to produce high quality parts

Sintering
E. HEAT TREATMENT

We have developed heat treatment facility for our parts to allow us to produce parts for different applications.
F. STEAM TREATMENT

Steam Treatment is a process of controlled oxidation of ferrous parts where the base metal Iron (Fe) and its oxides like ferrous oxide (FEO) are further oxidized to a more stable ferric oxide state.This process prevents rusting of ferrous parts.

Steam Treatment
G. OIL IMPREGNATION

In house facilities are provided for impregnating parts with oil. When required for self lubricating bearings.
H. SECONDARY OPERATIONS

I. Machine operations like drilling, tapping, groove cutting, grinding are done in house.

II. Finishing operations include dry and wet barreling, debarring operations.

Process

200 T Compaction Press

50 T Compaction Press

20 T Compaction Press

Sintering

Steam Treatment

Tool Room Facility